Accurate, Real-Time Solid Flow Measurement
Precision Solid Flow Measurement for Every Material.
Why choose Global Technology Systems for your solid flow measurement?
We deliver flow-measurement solutions tailored for bulk solids handling — leveraging advanced technology and decades of domain expertise.
Wide material compatibility
From fine powders and granules to flakes, chips, and bulk solids — we measure almost any free-flowing or pneumatic-conveyed material reliably.
Real-time, accurate mass flow detection
Our meters (e.g. density + velocity or microwave-based) calculate true mass flow, not just volumetric estimates.
Robust, low-maintenance design
Contact-free sensing, long-term stability, and minimal upkeep — built to handle industrial environments while requiring little intervention.
What Our Customers Get.
- ✅ Optimize Material Usage: Precise dosing prevents waste and ensures product consistency.
- ✅ Eliminate Downtime: No moving parts means no jammed mechanical plates or broken weigh belts.
- ✅ Retrofit-Ready: Easily install sensors like the SlideControl or SolidFlow on existing ducts and air slides without major process interruptions.
- ✅ Process Transparency: Get real-time 4-20mA trends and ModBus data to automate your control room decisions.
- ✅ Handle Any Environment: From high-pressure dense phase conveying (up to 25 bar with DensFlow) to extreme heat (up to 200°C), our sensors are built for the harshest industrial conditions.
Proven Reliability.
Our technology is trusted in critical applications globally, from measuring fly ash in power plants to dosing additives in food production.
“Trusted by leaders in Cement, Power Generation, and Plastics
manufacturing to keep their lines running.”
(Based on application examples like Holcim and Exxon found in documentation).
Stop Guessing. Start Measuring.
Precision Solid Flow Measurement for Every Material.
Product Overview
We offer a full suite of solids-flow measurement instruments to match your system’s scale, material, and operational needs:
For Pneumatic Conveying (Dilute Phase)
- SolidFlow 2.0: The industry standard for measuring dust, powder, and granules in metal pipes. Uses microwave technology to count particles.
- Best for: Injection systems, burner feeds, and coating lines.
- Dmass: Measures both velocity and concentration using capacitive technology.
- Best for: Processes requiring density tracking alongside flow rate.
For High-Volume & Free Fall
- MaxxFlow HTC: A game-changer for high flow rates. Completely open profile with a ceramic liner.
- Best for: Feeders, screw conveyors, and chute exits where restriction causes blockages.
- MultiFLOW Meter: Uses three sensors to eliminate flow profile bias in large ducts.
- Best for: Large diameter pipes where material doesn’t flow evenly.
For Specialized Applications
- SlideControl: Finally, a way to measure flow on Air Slides. Uses microwave level measurement to calculate trend flow.
- DensFlow: Specifically designed for Dense Phase conveying. Handles high pressure and slow-moving “plugs” of material.
- Drad: The heavy-hitter. Radiometric (Gamma) measurement for extreme abrasive or high-pressure applications where nothing else works.
Your Problems
“We never know exactly how much material is flowing — leads to over-usage, waste, or underfeeding.”
“Frequent blockages or flow inconsistencies slow production and cause downtime.”
“Mechanical meters jam or require frequent maintenance and recalibration.”
Our Solutions
With our solid-flow meters, you get real-time, accurate mass-flow data regardless of material type — eliminating guesswork. Because our sensors are contact-free and maintenance-light, they keep running reliably with minimal intervention. And with stable, consistent flow monitoring, you proactively detect issues before they halt your operation.
Want a free flow-analysis?
Fill out the form — tell us your material, throughput range, and pipe/chute setup. We’ll send you a custom flow-meter recommendation plus an initial feasibility review at no charge.
Frequently Asked Questions
Q: Can these meters handle conductive materials like coal dust?
A: Yes. Devices like the Dmass and SolidFlow are specifically proven in coal, fly ash, and carbon black applications.
Q: Do I need to cut my pipes to install these?
A: Most installations are simple. For SolidFlow, you weld a socket and drill a 20mm hole. For SlideControl, you install through a service hatch. We design for minimal disruption.
Q: What is the maintenance schedule?
A: Because our technologies (Microwave, Capacitive, Radar) are non-contact, there are no moving parts to lubricate or replace. They are effectively maintenance-free once calibrated.
Q: Can you measure flow in free-fall chutes?
A: Absolutely. The MaxxFlow HTC and Dchute are designed specifically for gravity-fed applications, offering high accuracy without blocking the flow.
There’s More…
Optimized Material Usage
Eliminate Downtime
Retro-Fit Ready
Process Transparency
Handle Any Environment
Global Technology Systems
P.O. Box 799 Shalimar, FL 32579. USA
(850) 651-3388
Info@onthelevel.com
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